China Custom Professional Factory Conveyor Roller Pulley Conveyor Drive Pulley for Mining Industry pulley band

Product Description

Company Profile

We are a leading manufacturer of UHMW-PE products in China.Established in 1993, located in the China UHMW-PE production intensive center-Xihu (West Lake) Dis..We are a leading manufacturer of UHMW-PE products in China since 1990’s covering an area of 58,000 square meter, we are specialized in UHMW-PE engineering plastic products research ,development, manufacture, marketing and services.

 

Product Description

Ultra-high molecular weight polyethylene (UHMWPE) conveyor roller/ idler is a new generation of plastic instead of steel of high-tech products, its main raw material is ultra-high molecular weight polyethylene. Ultra high molecular weight polyethylene conveyor roller has physical and chemical properties which are high wear resistance, low friction coefficient, not easy to wear leather strap. It also has the fine self lubrication and not easy to card to die in the bad conditions, antistatic, flame retardant, aging resistance, corrosion resistance. It can withstand repeated impact, vibration, mechanical performance is excellent, light weight, easy installation, no maintenance, low noise (3-7DB), smooth operation. The temperature of using keep in -40°C to+85°C.

Product Advantages

1,Belt Friendly
— extremely High Wear Resistance ,which is about 5-7 times than that of steel roller . strong ability to resist adhesive , can prolong the service life of the belt for 2-3 times.
— high self-lubrication , No Material Build Up , thus no belt miss-tracking & material spillage , less down time , greatly reduced the working accident.
— don’t absorb water , thus it will not CHINAMFG with belt under low temperature.
2,superior sealing system
Dust and water proof sealing system (Patented) ,no grease leaking , prolong the bearing’s service life.
3,noise reduction
The noise reduction material of roller , the superior sealing system , high-precision bearings , And the U-shaped ventilation groove make it a great performance in noise reduction.
4,excellent TIR rate
The roller material is more flexible to shape with precise machining , it can significantly lower the TIR rate to 0.1mm or even less , no vibration under High Speed Conveying.
5,longer service life
— High-precision bearing has longer life than normal bearing.
— great patented sealing system , don’t absorb water , no grease leaking
6,light weight
— easy to install , replace and delivery
— less power consumption , smaller motor power required and reduce the cost.
7,F.R.A.S
Flame retardant , anti-static , resistant to corrosion of all kinds of chemical medium.

Product Parameters

No. Test Items Unit Results
1 T.I.R mm ≤0.2
2 Axial displacement mm ≤0.4
3 Axial displacement after falling mm <1.2
4 Axial load KN >1.5
5 Rolling resistance N ≤2.5
6 Water spray running test g 0
7 Underwater running test g 5
8 Coefficient of friction ≤0.1

 

Uhmwpe Pipe Application

Power Systems:
Fire power plant fly ash emissions, chemical water circulation system, sulfur removal system.

Coal industry:
Coal, coal slurry transport, mine air supply, exhaust, drainage system.

Chemical Industry:
Strong acid, alkali and other high corrosive media delivery, salt chemical brine, salt pulp, salt transport.

Oil exploitation:
Crude oil transportation, natural gas gathering and transportation, sewage recharge.

Metallurgical industry:
Coke powder, slag, pulp and smelting residue.

Mine Industry:
Slurry pipeline, coal mine high pressure water supply, gas pipeline.

Dredging works:
Rivers, lakes, ports, docks and other dredging works to transport sediment.

Ocean works:
seawater desalination in the transport of water, fresh water.

Municipal works:
sewage treatment, domestic water supply and gas transportation.

Projects

FAQ

1.Q: What’s Your bearing type and brand usually use?
 A: Large clearance C3 ZZ type deep ball bearing with LYC, HRB,C&U and imported reknown bearings brand etc. According to customer’s requirements.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: We support customization according to your request.
4.Q: What’s the MOQ?
A: 1 piece.
5.Q: What’s the production capacity of your idler and belt conveyor? 
A: Idlers 1,600,000 pcs/year.
6.Q: What’s your roller’s working life?
A: Our rollers have a long lifespan with good performance. Designed working life is 8,0000 hours under the ideal site and operation.

Certification: CE, ISO, Cema
Pulley Sizes: Type B
Manufacturing Process: Casting
Material: UHMWPE/HDPE/Rubber
Surface Treatment: Baking Paint
Application: Chemical Industry, Grain Transport, Mining Transport, Power Plant, Cement Industry
Samples:
US$ 10/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

pulley

Can pulleys be used in both simple and complex mechanical systems?

Yes, pulleys can be used in both simple and complex mechanical systems. Pulleys are versatile mechanical devices that can be incorporated into a wide range of systems to transmit power, change direction, or provide mechanical advantage.

In simple mechanical systems, pulleys are often used to create a mechanical advantage by reducing the effort force required to lift or move a load. For example, a simple pulley system with a single fixed pulley can distribute the load’s weight over multiple strands of rope or cable, reducing the force needed to lift the load. Simple pulley systems are commonly used in applications such as flagpoles, well buckets, or manual hoists.

In more complex mechanical systems, pulleys can be part of intricate arrangements to achieve specific functions. They can be combined with multiple pulleys, belts or ropes, and other mechanical components to create complex systems for power transmission, tensioning, or precise control. Examples of complex systems that utilize pulleys include conveyor belt systems, industrial machinery, cranes, and elevators.

Pulleys offer several advantages in both simple and complex mechanical systems:

1. Mechanical Advantage: Pulleys can provide a mechanical advantage by distributing the load’s weight over multiple strands of rope or belt, reducing the effort force required to lift or move the load.

2. Direction Change: Pulleys can change the direction of the force applied, allowing for redirection of motion or routing of belts or ropes around obstacles.

3. Speed Adjustment: By adjusting the size of pulleys and the number of pulley systems, the speed of the output motion can be modified relative to the input motion.

4. Power Transmission: Pulleys are effective in transmitting power between shafts or components, allowing for the transfer of rotational motion and torque.

5. Versatility: Pulleys can be used with different types of belts or ropes, such as flat belts, V-belts, timing belts, or wire ropes, providing flexibility in design and application.

Whether in simple or complex mechanical systems, the selection, arrangement, and sizing of pulleys should be carefully considered to ensure proper functionality, efficiency, and safety. Manufacturers’ guidelines, engineering principles, and best practices should be followed when incorporating pulleys into mechanical systems.

pulley

How do pulleys contribute to the functioning of bicycles and motorcycles?

Pulleys play important roles in the functioning of both bicycles and motorcycles, aiding in power transmission, speed control, and overall mechanical efficiency. Here’s how pulleys contribute to the operation of these vehicles:

1. Bicycles:

– Derailleur System: In most modern bicycles, pulleys are used in the derailleur system. The derailleur is responsible for shifting the bicycle chain between different gears on the front and rear sprockets. Pulleys, often referred to as jockey wheels, are positioned in the derailleur to guide and tension the chain as it moves between gears. They ensure smooth and precise shifting, allowing the rider to adapt to various terrains and maintain an optimal pedaling cadence.

– Belt Drive Systems: Some bicycles use a belt drive instead of a traditional chain drive. Belt drives employ a pulley system that consists of a front pulley attached to the pedal crank and a rear pulley attached to the rear wheel hub. The belt is wrapped around these pulleys, transferring power from the rider’s pedaling motion to propel the bicycle forward. Pulleys in belt drive systems enable efficient power transfer, reduce maintenance needs, and provide a quieter and cleaner alternative to chain drives.

2. Motorcycles:

– Clutch System: Pulleys, known as clutch pulleys, are utilized in motorcycle clutch systems. The clutch connects the engine to the transmission and allows the rider to engage or disengage power transmission to the rear wheel. When the clutch lever is pulled, the clutch pulley separates the engine’s rotational motion from the transmission, disengaging power transfer. Releasing the clutch lever brings the pulley back into contact, engaging power transmission and enabling the motorcycle to move.

– Variable Transmission Systems: Some motorcycles employ pulleys in variable transmission systems, such as continuously variable transmissions (CVT). CVTs use a pair of pulleys connected by a belt or chain. By changing the diameter of the pulleys, the CVT adjusts the gear ratio continuously, providing seamless and efficient power delivery across a wide range of speeds. Pulleys in variable transmission systems contribute to smooth acceleration, improved fuel efficiency, and enhanced riding comfort.

– Drive Belt Systems: Pulleys are also utilized in motorcycles equipped with belt drive systems. Similar to bicycles, these systems consist of a front pulley connected to the engine’s crankshaft and a rear pulley connected to the rear wheel. The belt runs around these pulleys, transferring power from the engine to the rear wheel. Belt drive systems offer advantages such as reduced maintenance, quieter operation, and smoother power delivery compared to traditional chain drives.

Overall, pulleys are integral components in bicycles and motorcycles, contributing to smooth gear shifting, efficient power transmission, and improved overall performance. Whether in derailleur systems, belt drive systems, clutch systems, or variable transmission systems, pulleys play a vital role in enhancing the functionality and ride experience of these vehicles.

pulley

Can you explain the basic principles of pulley mechanics?

Pulley mechanics are based on a few fundamental principles that govern the operation of pulley systems. Here’s an explanation of the basic principles:

1. Mechanical Advantage: The primary principle of pulley mechanics is mechanical advantage. A pulley system allows for the multiplication of force applied to the rope or belt. By distributing the force over multiple segments of the rope or belt, the load becomes easier to lift or move. The mechanical advantage gained depends on the number of pulleys used in the system. The more pulleys in the system, the greater the mechanical advantage.

2. Force Transmission: When a force is applied to one end of the rope or belt, it creates tension that causes the pulley to rotate. As the pulley turns, the force is transmitted to the load attached to the other end of the rope or belt. This force transmission allows for the movement and manipulation of objects in pulley systems.

3. Directional Change: One of the key principles of pulley mechanics is directional change. A pulley system enables the operator to change the direction of the applied force. By redirecting the force along a different path, a pulley system allows for force to be exerted from a more convenient or advantageous position. This directional change is particularly useful in situations where the force needs to be applied vertically, horizontally, or at an angle.

4. Conservation of Energy: Pulley mechanics also adhere to the principle of conservation of energy. The work done on the load by the applied force is equal to the work done against the load’s weight. Through the pulley system, the input force is transformed into an output force that moves or lifts the load. The energy input and output remain the same, but the pulley system allows for the distribution and transformation of forces to achieve the desired mechanical advantage.

5. Speed and Torque Conversion: Pulleys can also be used to convert speed and torque in mechanical systems. By varying the size of the pulleys or using pulleys of different diameters, the rotational speed and torque can be adjusted according to the requirements of the system. This speed and torque conversion allows for the optimization of power transmission and the matching of different rotational speeds between input and output components.

6. Multiple Pulley Systems: Pulleys can be combined in systems to achieve increased mechanical advantage or to create complex motion patterns. In systems with multiple pulleys, such as block and tackle arrangements, the load is distributed over several segments of rope or belt, further reducing the effort required to lift heavy objects. These systems are often used in cranes, elevators, and other applications where heavy lifting is necessary.

These basic principles of pulley mechanics form the foundation for the understanding and application of pulleys in mechanical systems. By harnessing mechanical advantage, force transmission, directional change, conservation of energy, and speed/torque conversion, pulley systems provide a versatile means of lifting, moving, and manipulating loads in various applications.

China Custom Professional Factory Conveyor Roller Pulley Conveyor Drive Pulley for Mining Industry   pulley band	China Custom Professional Factory Conveyor Roller Pulley Conveyor Drive Pulley for Mining Industry   pulley band
editor by CX